ultrasonic vibration grinding

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Effect of Water-Based Nanolubricants in Ultrasonic ...

Effect of Water-Based Nanolubricants in Ultrasonic Vibration Assisted Grinding . by Mir Majid Molaie. 1,*, Ali Zahedi. 2 and . Javad Akbari. 1. 1. Center of Excellence in Design, Robotics and Automation, Department of Mechanical Engineering, Sharif University of Technology, Azadi Ave., 1458889694 Tehran, Iran. 2.

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Physics-Based Predictive Cutting Force Model in Ultrasonic ...

Ultrasonic-vibration-assisted grinding (UVAG) or rotary ultrasonic machining has been investigated both experimentally and theoretically. Effects of input variables on output variables in UVAG of brittle materials and titanium (Ti) have been studied experimentally. Models to predict the material removal rate in UVAG of brittle materials have ...

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Pneumatic Grinder Ultrasonic Vibration Grinding Polishing ...

Click here for the best price:https://amzn.to/3dWn9RwThis is an Affiliate linkPneumatic Grinder Ultrasonic Vibration Grinding Polishing Machine Reciprocating...

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Ultrasonic vibration assisted through-feed Centerless ...

Ultrasonic vibration assisted through-feed Centerless Grinding using surface grinder

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Experimental Study on the Subsurface Damage in the ...

Because of the hard-brittle character of ceramics, the ultrasonic vibration grinding method was used in the experiment. And the effects of ultrasonic vibration on the subsurface damage were analyzed in this paper. The experiment indicates that the frequency of 35 KHz will be more suitable for ultrasonic grinding ceramics, and under this frequency the damage layer …

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Study on Ultrasonic Vibration Effects on Grinding Process ...

Study on Ultrasonic Vibration Effects on Grinding Process of Alumina Ceramic (Al2O3) Javad Akbari; Hassan Borzoie; Mohammad Hossein Mamduhi. Nowadays, engineering ceramics have significant applications in different industries such as; automotive, aerospace, electrical, electronics and even martial industries due to their attractive physical and ...

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Effect of Water-Based Nanolubricants in Ultrasonic ...

Superimposing horizontal ultrasonic vibration onto the workpiece showed a 36% normal force reduction in dry grinding, but a 21% reduction in the tangential force. Improvements in the material removal process in UAG were attributed to the variation of the cutting mechanism in UAG, which was changed into a multiple-impact operation resulting in a ...

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The Effect of Torsional Vibration in Longitudinal ...

Rotary longitudinal–torsional coupled ultrasonic vibration-assisted grinding (LTUAG) is a new manufacturing method that can improve the grinding ability of silicon carbide ceramics. However, compared with longitudinal ultrasonic vibration-assisted grinding (LUAG), the role of torsional vibration in the grinding process is unclear. In this study, an effective method for …

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Effect to the Surface Composition in Ultrasonic Vibration ...

Ultrasonic vibration-assisted grinding has been used for precision machining of brittle materials because of the fact that the average cutting force and cracks propagation can be significantly reduced [ 7, 8, 9 ]. The effect of the process parameters on the process performances has been investigated experimentally [ 10, 11, 12 ].

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Amazon: Ultrasonic Vibration Micro Air Grinder Pencil ...

The advantages of small volume, feel is good, low vibration, low noise, and the advantages of speed and torque. It can use different jig for grinding operation, can clamping file or the grinding tools, such as the grooves in the mold or hardware products, R …

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Multi-angle two-dimensional ultrasonic vibration assisted ...

The invention claimed is: 1. A multi-angle two-dimensional ultrasonic vibration assisted nanofluid micro-lubrication grinding device, comprising a workpiece fixture used for clamping a workpiece and a grinding wheel used for grinding the workpiece, wherein the workpiece fixture is connected with a two-dimensional ultrasonic vibration device to maintain the sharpness of …

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Study on Ultrasonic Vibration Assisted Grinding in Theory

In ultrasonic vibration assisted grinding (UAG) along the axial direction, the machining process of an abrasive grit is introduced in this paper. During the internal UAG, the critical speed is ...

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Study on effect of ultrasonic vibration on grinding force ...

The ultrasonic vibration assisted micro end grinding of silica glass is conducted on a manual developed machine tool, as is shown in Figure 7, which is built for the purpose of realizing three crucial motions in UAMEG: workpiece ultrasonic vibration, high speed grinding wheel rotation, and high-accuracy feed motion.

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Effect of ultrasonic vibration in grinding; horn design ...

10%Ultrasonic vibration can be applied for grinding of difficult to cut materials, such as titanium, ceramics, etc., because the ultrasonic vibration in longitudinal direction can cause reduction of cutting temperature and tool wear.

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Study on Ultrasonic Vibration Assisted Grinding in Theory

In ultrasonic vibration assisted grinding (UAG) along the axial direction, the machining process of an abrasive grit is introduced in this paper. …

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Study on Effect of Ultrasonic Vibration on Grinding Force ...

Ultrasonic vibration assisted micro end grinding (UAMEG) is a promising processing method for micro parts made of hard and brittle materials. First, the influence of ultrasonic assistance on the mechanism of this processing technology is theoretically analyzed.

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(PDF) Analytical and Experimental Investigation on Cutting ...

grinding [8], ultrasonic machining [9], ultrasonic vibration-assisted machining [10], and rotary ultrasonic machining ( RU M) [1 1], have been introduced to mitigate the abov e problems.

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Effect of Ultrasonic Vibration in Grinding; Horn Design ...

Ultrasonic vibration can be applied for grinding of difficult to cut materials, such as titanium, ceramics, etc., because the ultrasonic vibration in longitudinal direction can cause reduction of ...

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Mechanism study on ultrasonic vibration assisted face ...

Jiang presented ultrasonic vibration assisted grinding (UAG) is one of the impactful machining methods for processing hard and brittle materials [ 4 ].Sun introduced that ultrasonic energy intervention can reduce cutting force, improve material removal rate and machining quality [ 5 ].

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Ultrasonic vibration assisted grinding of hard and brittle ...

In this paper, a novel ultrasonic vibration assisted grinding (UVAG) technique was presented for machining hard and brittle linear micro-structured surfaces. The kinematics of the UVAG for micro-structures was first analyzed by considering both the vibration trace and the topological features on the machined surface.

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Effect to the Surface Composition in Ultrasonic Vibration ...

Because of the changes in cutting conditions and ultrasonic vibration status, the proportion of multiple material removal modes are of uncertainty and complexity in ultrasonic vibration-assisted grinding of optical glass. Knowledge of the effect of machined surface composition is the basis for better understanding the influence mechanisms of surface …

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Ultrasonic machining - Wikipedia

Ultrasonic machining is a subtractive manufacturing process that removes material from the surface of a part through high frequency, low amplitude vibrations of a tool against the material surface in the presence of fine abrasive particles. The tool travels vertically or orthogonal to the surface of the part at amplitudes of 0.05 to 0.125 mm (0.002 to 0.005 in.).

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Ultrasonic vibration-assisted grinding of silicon carbide ...

The actual vibration amplitude (AVA) during ultrasonic vibration-assisted face grinding (UVAFG) is an essential parameter that affects grinding force and surface quality. However, an effective method for the real-time measurement of AVA during grinding remains unavailable, hindering research on UVAFG.

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Design and Research of a New Type of Ultrasonic Vibration ...

The vibration displacement frequency of the ultrasonic vibration oscillator system is close to the vibration modal frequency, and the amplitude in Y direction at the tool tip of the oscillator system is 22.18 μm, which is consistent with the expected result of the designed ultrasonic vibration de-gluing device.

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ULTRASONIC 2nd Generation: ULTRASONIC grinding, milling ...

The ULTRASONIC technology from DMG MORI enables the economical machining of complex workpiece geometries in demanding high-tech materials like e. g. ceramics...

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Proc IMechE Part C: Ultrasonic vibration-assisted ...

ultrasonic vibration. Furthermore,theuseof ultrasonic vibration also changes the kinematic motions of the grains in a way that the ultrasonic vibration is super-imposed to the conventional rotation of the grinding wheel. Side-surface formation A single abrasive–workpiece interaction model for surface grinding and a schematic model for microslot

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Separate critical condition for ultrasonic vibration ...

Separate characteristic of the tangential ultrasonic vibration assisted grinding (TUAG) machining is analyzed based on TUAG process, and a …

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Ultrasonic vibration-assisted grinding of micro-structured ...

The design of a novel ultrasonic vibration apparatus and the experimental investigation of ultrasonic vibration assisted grinding of SiC micro-structures are presented. The experimental results show that the application of ultrasonic vibration can enhance the ground surface quality and improve the edge features of micro-structures.

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Research on Ceramics Crack Propagation under the ...

Grinding experiments on surface quality of nanoZrO2 ceramic are carried out using diamond grinding in different condition, both with and without ultrasonic vibration. Experimental results show the surface quality after two-dimensional ultrasonic assisted grinding is superior to that after common grinding.

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Removal mechanism of ultrasonic vibration and ELID ...

Ultrasonic vibration precision grinding combines ultrasonic vibration with ordinary grinding. The application of ultrasonic vibration can get a high precision surface and high removal of materials [4-6]. The ELID mirror grinding technology can be used to realize the combination of the electrolytic dressing and polishing of the grinding wheel.

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On the tool wear behavior during ultrasonic vibration ...

Ultrasonic vibration-assisted grinding (UVAG) as a newly-developed complex machining technology, exhibiting grinding and ultrasonic vibrating characteristics [ [8], [9], [10] ], has been widely used to machine difficult-to-cut materials, such as nickel-based superalloy [ 11, 12 ], titanium alloy [ 13 ], and composite materials [ 14 ].

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Prediction of the Surface Roughness in Ultrasonic ...

Ultrasonic vibration-assisted grinding (UVAG) is regarded as a superior method for the fabrication of ceramic dentures, due to its outstanding performance in hard and brittle materials' machining. The surface roughness of dentures has a critical effect on the bonding and wear performance between dentures and natural teeth. Accomplishing the prediction of …

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US5984765A - Ultrasonic vibration composite grinding tool ...

An ultrasonic vibration composite grinding tool is disclosed wherein a plurality of small-sized grinding wheels are arranged for carrying out grinding of a ground material while applying vibration to the ground material, to thereby ensure stable operation of the grinding tool to accomplish efficient grinding of the ground material even when the ground material is large …

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Surface texture formation mechanism based on the ...

Research on the process mechanism of ultrasonic vibration-assisted grinding had been carried out by some researchers. H. Wang et al. [] studied the material removing process, single grain trajectory model, and tool-workpiece interactions considering many process parameters with elliptical ultrasonic vibration-assisted grinding.Cutting force model was …

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(PDF) Crack Forms Sensitivity-Based Prediction on ...

Subsurface cracks in ultrasonic-vibration-assisted grinding (UVAG) of optical glasses often exhibit diverse forms and proportions. Due to the variety of loads involved in crack formation and ...

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Ultrasonic Assisted Machining of Nickel-Based Superalloy ...

Strengthening the wheel ultrasonic vibration decreased the specific grinding energy, demonstrating that the ultrasonic vibration benefits the reduction in the energy consumption. (2) The ultrasonic vibration contributed to the work-surface finish improvement; the larger the A p-p was, the work-surface roughness became better.

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Ultrasonic Vibration Assisted Grinding of Bio-ceramic ...

To overcome these technological challenges, a new ultrasonic vibration-assisted grinding (UVAG) manufacturing method has been developed and employed in this research. The ultimate aim of this study is to develop a new cost-effective manufacturing process relevant to eliminate edge chippings in grinding of bio-ceramic materials.

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Illustration of ultrasonic vibration assisted grinding [4 ...

Ultrasonic vibration assisted grinding (UVAG), as a novel effective machining process for hard and brittle materials, is introduced into directly machining sintered dental zirconia ceramics.

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Study on Effect of Ultrasonic Vibration on Grinding Force ...

Ultrasonic vibration assisted micro end grinding (UAMEG) is a promising processing method for micro parts made of hard and brittle materials. First, the influence of ultrasonic assistance on the mechanism of this processing technology is theoretically analyzed. Then, in order to reveal the effects of ultrasonic vibration and grinding parameters on grinding forces and surface …

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Effects of axial ultrasonic vibration on grinding quality ...

10%Ultrasonic vibration–assisted grinding (UVG) has been accepted as an effective method for processing hard and brittle materials with multiple benefits in terms of reducing grinding force, grinding wheel wear, and subsurface damage as well as improving surface quality and increasing material removal rate [ 4, 5, 6, 7 ].