ductile regime grinding brittle materials

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Ductile regime grinding of ferrite with variation of grain ...

Ductile regime grinding, a new grinding technology for brittle materials, is considered as a solution of this difficult-to-cut materials grinding. It is known that a fracture mechanism of brittle materials is transient to plastic deformation in the region of extremely small depth of grinding or removal rates.

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A critical energy model for brittle–ductile transition in ...

The ability to predict the critical depth for ductile-mode grinding of brittle materials is important to grinding process optimization and quality control. The traditional models for predicting the critical depth are mainly concerned with the material properties without considering the operation parameters.

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(PDF) Ultraprecision machining of brittle optical materials

This process is known as ductile-regime grinding. When brittle materials are ground through a process of plastic deformation, surface finishes similar to …

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Ductile-regime grinding of brittle materials: experimental ...

Ductile-regime grinding is a new technology made possible by the use of real-time control and precision engineering in the grinding process. By ensuring that the abrasive grinding forces do not exceed a threshold value, it is possible to grind materials that are normally considered "brittle" in such a way that the material removal takes place through plastic deformation …

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Specific grinding energy as an in-process control variable ...

Keywords: ductile-regime grinding; microgrinding, brittle materials, real-time control; specific energy; subsurface damage Introduction For many hard materials a transition from the brittle to the ductile grinding regime can be accomplished by precisely controlling the grinding in-feed rate.1'2 Ductile-regime grinding is rapidly becoming an ...

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Study on grinding force modelling and ductile regime ...

Bifano also gave a theoretical description of the ductile grinding condition of different brittle materials, pointing out that ductile-regime grinding could be achieved by a small feed rate. Liu et al. (2005) studied the nanometre-scale ductile cutting character on soda-lime glass and found the critical value when the material removal mechanism ...

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High Efficiency Precision Grinding of Micro-structured SiC ...

The crack formation and brittle regime material removal was depressed. Both of the top and the bottom surface were generated mainly in ductile regime and even no grinding marks could be discovered. As distinctly shown in Fig. 5c, an extremely sharp micro-structure edge was obtained in the experiments.

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REVIEWARTICLE Elijah Kwabena ANTWI A review on …

materials, ductile mode cutting (DMC), also called ductile regime cuttingorductile cutting,asa promising technique, has been studied vigorously over the past decades and it is commonly understood that DMC is to remove work ... grinding of brittle materials in a ductile mode had been extended to others such as silicon and ceramics. Further

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A Study of Mechanics in Brittle–Ductile Cutting Mode ...

Since the undeformed chip thickness (t u n d e f o r m e d) in ductile regime machining of brittle materials is usually at the submicron level, the behavior of single grits on the grinding wheel should resemble that of negatively raked cutting tools, and …

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A review on ductile mode cutting of brittle materials ...

10%Brittle materials have been widely employed for industrial applications due to their excellent mechanical, optical, physical and chemical properties. But obtaining smooth and damage-free surface on brittle materials by traditional machining methods like grinding, lapping and polishing is very costly and extremely time consuming. Ductile …

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Ductile-Regime Grinding of Brittle Materials | NIST

Blaedel, K., Evans, C. and Taylor, J. (1998), Ductile-Regime Grinding of Brittle Materials, Marcel Dekker, Inc., New York, NY (Accessed December 30, 2021)

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Realization of ductile regime machining in micro-milling ...

DOI: 10.1177/0954406218818599 Corpus ID: 139243979. Realization of ductile regime machining in micro-milling SiCp/Al composites and selection of cutting parameters @article{Liu2018RealizationOD, title={Realization of ductile regime machining in micro-milling SiCp/Al composites and selection of cutting parameters}, author={Junwei Liu and Kai Cheng …

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Ductile-Regime Grinding Of Brittle Materials: Experimental ...

Ductile-regime grinding is a new technology made possible by the use of real-time control and precision engineering in the grinding process. By ensuring that the abrasive grinding forces do not exceed a threshold value, it is possible to grind materials that are normally considered "brittle" in such a way that the material removal takes place through …

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Study of the material removal mechanism of glass-ceramics ...

With increases in the grinding depth, there are two main processing techniques used on hard and brittle materials: ductile-regime grinding and brittle-regime grinding. 4,5 4. Wasmer K, Ballif C, Pouvreau C et al. Dicing of gallium–arsenide high performance laser diodes for industrial applications: part I. Scratching operation. J. Mater. Process.

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Comparison of Materials for Use in the Precision Grinding ...

The ductile grinding of optical materials is a rapidly evolving process. Ductile regime grinding is the technology of grinding brittle materials at material removal rates and depth of cuts that allow for predominantly ductile removal of material …

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Ductile-regime vibration texturing: Create st | EurekAlert!

Ductile-regime vibration texturing: Create structural colors on brittle silicon Peer-Reviewed Publication. Light Publishing Center, Changchun Institute of Optics, Fine Mechanics And Physics, CAS

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Ductile-Regime Grinding of Brittle Materials | NIST

Ductile-Regime Grinding of Brittle Materials. Published. January 1, 1997. Author(s) Kenneth Blaedel, John S. Taylor, Christopher J. Evans. Abstract Under appropriate conditions, brittle materials may be ground to produce surfaces with no observable fracture damage. This chapter reviews the techniques for producing such surfaces and the ...

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Specif ic grinding energy as an in-process control ...

In ultraprecision grinding of brittle materials, the transition from ductile-regime grinding to brittle-regime grinding that results from an increasing grinding grain depth of cut is accompanied by a reduction in the specific grinding energy. Furthermore, as the grain depth of cut is increased beyond the transition point into purely

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Theoretical and experimental investigation on surface ...

This process is known as ductile-regime grinding. When brittle materials are ground through a process of plastic deformation, surface finishes similar to those achieved in polishing or lapping are ...

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[PDF] Ductile-Regime Grinding: A New Technology for ...

DOI: 10.1115/1.2899676 Corpus ID: 29030160. Ductile-Regime Grinding: A New Technology for Machining Brittle Materials @article{Bifano1991DuctileRegimeGA, title={Ductile-Regime Grinding: A New Technology for Machining Brittle Materials}, author={Thomas G. Bifano and Thomas A. Dow and Ronald O. Scattergood}, journal={Journal of Engineering for Industry}, …

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Ductile-Regime Grinding Of Brittle Materials: Experimental ...

Ductile-regime grinding is a new technology made possible by the use of real-time control and precision engineering in the grinding process. By ensuring that the abrasive grinding forces do not exceed a threshold value, it is possible to grind materials that are normally considered "brittle" in such a way that the material removal takes place through plastic deformation …

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On the design and implementation of an instrumented ...

This process is known as ductile-regime grinding. When brittle materials are ground through a process of plastic deformation, surface finishes similar to …

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On the design and implementation of an instrumented ...

– The need for an instrumented grinding system that addresses the requirements of ductile regime machining of brittle materials is implemented. The static and dynamic stiffness of the structural loop of the grinding system meets or exceeds those of previous researchers. An instrumented spindle is introduced which features capacitance gages embedded in the stator …

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Ductile regime grinding of glass and other brittle ...

Ductile regime grinding of glass and other brittle materials by the use of ultrastiff machine tools Wills-Moren, William J. 00:00:00 ABSTRACT The disadvantages oftraditional methods offorming glass and other brittle materials are discussed and relevant research work into alternative methods are reviewed. The recent work of …

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The Mechanism of Ductile Chip Formation in Cutting of ...

Bifano et al. [5] investigated analytically and experimentally the infeed rates necessary for ductile-regime grinding of brittle materials and showed that all brittle materials can undergo plastic ...

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Surface Integrity Control During ... - Materials Engineering

Ductile regime grinding is an important technology for the manufacture of many next generation components made from advanced materials. The application of MEMS (micro-fabricated electro-mechanical systems) technology to integrate a range of sensors, actuators and distributed electronics manufactured from difficult to process materials where ...

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T. G. Bifan o Department of Aerospace and Mechanical ...

brittle-to-ductile transition in terms of the material properties of the workpiece and the rate of material removal. In this paper, three aspects of the research are described: 9 Development of a grinding apparatus capable of ductile-regime grinding on brittle materials. The relevant design features include: — Machine configuration

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Effect of tilt angle on cutting regime transition in glass ...

Ductile-regime grinding: a new technology for machining brittle materials Journal of Engineering for Industry, 113 ( 1991 ), pp. 184 - …

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A Study of Scratch Speed Effects on Ductile–Brittle ...

A unique rotational double-taper scratching setup is used to study ductile brittle transitions in single crystal (100) p-type silicon using a conical diamond tool at room temperature and scratching speeds ranging between 0.1 m/s and 0.3 m/s.In such a setup, transition from brittle to ductile occurs twice in a single-tapered scratch, during tool entry and tool exit.

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grinding brittle materials - gustoitalianocanegrate.it

Ductile grinding of hard and brittle materials has quantitative removal rate and the grinding wheel has a high rigidity [,,,,, ]. Compared with free-abrasive machining, it will effectively improve the machining efficiency by 10 5 –10 7 times while ensuring a … Read more