In this study, gravity separation and gravity settling of metals were employed to recover most metals from slag, which is a by-product of the copper extraction …
(2015). Characterisation of copper slag in view of metal recovery. Mineral Processing and Extractive Metallurgy: Vol. 124, Issue 2: Third International Symposium on Slag Valorisation (Leuven, 2013), June 2015 (65 - 124), pp. 83-87.
The submerged electric arc furnace (SAF) has proven a versatile unit in numerous metallurgical applications for more than a century. Countless innovations have made this furnace type become the most commonly used furnace for increased metal recoveries and slag-cleaning operations. In many applications, SAFs are also employed …
Slags from Zn-Pb metallurgy are processed on an industrial scale using pyrometallurgical and hydrometallurgical methods, alongside which a number of experiments conducted to recover metals as efficiently as possible, including bioleaching experiments. Keywords: metallurgy; zinc; lead; slag; metal recovery 1. Introduction
As a type of metallurgical solid waste with a significant output, chromium-containing metallurgical dust and slag are gaining increasing attention. They mainly include stainless steel dust, stainless steel slag, ferrochrome dust, and ferrochrome slag, which contain significant amounts of valuable elements, such as chromium, iron, and zinc, as …
Blast furnace slag may be recycled into the steel plant as a secondary source of Fe and as a pre-melted flux. 16 Furthermore, BOF slag can be recycled into the sinter and blast furnace process to recover Fe, and possible Mn, as well as being a source of fluxing compounds. 16 Additionally, Cu slag may contain a weight percent or more of …
The steel industry, in accordance with the momentum of greener industry, has welcomed the changes and is actively pursuing that objective. One such activity is the commitment to energy recovery from by-products such as slag since the average energy content of ferrous slags is around 1 to 2 GJ/tslag. The recovered energy could, then, be …
The state of the art for the recovery of metals from steel industry by-products using hydrometallurgical processes is reviewed. ... BOF secondary-metallurgy slag (BOF SM slag), and (3 ...
The recovery of metal from copper slag is of great significance to the resource utilization of copper slag and the sustainable development of copper smelting …
Slag is a participant in the smelting and refining of iron and steel, ferroalloys, and nonferrous metals. It has various physical and chemical reactions with metal, matte, furnace gas, and other phases to achieve the required metallurgical purpose. Its important functions are: (1) absorb oxide impurities in gangue to separate it from …
Recycling waste containing rare earth has always been a research hotspot. The molten salt electrolysis process of rare-earth metals and alloys generates a large amount of waste slag, which contains high rare-earth content and, thus, has very considerable recovery value. However, the high content of fluorine in rare-earth molten …
The studies showed that in the case of the charge chrome plant, crushing of mixed metal and slag to below 10 mm followed by jigging of the −10+1 mm material and tabling of the −1 mm material would help recover 10 tpd of metal from the 18 tpd of mixed metal. Based on the studies, a plant is now operational at the Ferro-Alloy Plant (FAP ...
1. Introduction. Various slags are produced as by-products in metallurgical processes or as residues in incineration processes. According to the origins and the …
Gravimetric, magnetic, floatation, pyrometallurgical and hydrometallurgical treatments are discussed for processing of charge chrome, steel, copper smelter, brass smelter, tin, …
An example of an attempt to recover metals from Zn-Pb metallurgical slags at a laboratory scale involves processing a refining slag in a resistance pit furnace at 1250 °C with a pre-oxidation roasting step conducted by blowing 50 dm 3 /h of air through the slag at 800 °C to allow the following reactions to proceed:
Recovery of valuable metals such as copper and nickel from copper blast furnace slag by carbon was studied. The optimum conditions necessary for maximum recovery of these metals with minimum reduction of iron oxide were derived. The effect of several experimental parameters, such as temperature, carbon addition and CaO …
Nickel smelting slag contains valuable metals including nickel and copper. Failure to recycle these metals wastes resources, and disposal of nickel slag in stockpiles results in environmental pollution. Nickel slag recycling is important, and metals can be recovered from slag by flotation. However, considering the complex forms in which …
Heat recovery from slag is a topic of research interest since at least the 1980s . Different concepts have been tested and developed since then, but none has reached industrialization yet. ... The abbreviations stand for blast furnace, basic oxygen furnace, electric arc furnace, ladle metallurgy furnace, and hot metal desulfurization. …
In China alon e, the annual prod uction of. copper slag is more th an 10 million tons. In general, copp er. slag has a low co ntent of copp er, ni ckel, and coba lt and a high. content of iron and ...
Different strategies of metal recovery such as solvent-extraction, electrowinning, bio/chemical sorption and bio/chemical precipitation from the wastes generated by various ferrous and non-ferrous metallic industries are overviewed. ... Misra VN (2006) An overview of utilization of slag and sludge from steel industries. Resour …
Carbothermal reduction at elevated temperature (near 1440 °C) helped recover a majority of the metal values (e.g., Fe, Cu and Mo) into the iron-rich alloy product which can be a feed material for ...
The BF slag is characterized by its high titanium content. Although some studies have used the BF slag to recover vanadium [14, 15], the results are still not very satisfactory, and in the typical BF slag, the vanadium concentration is often too low to be used as the feed for vanadium processing. Meanwhile, the molten metal undergoes to a …
The recovery of copper and cobalt from ancient copper slags from the Küre region of Turkey was investigated. A fayalitic-type of ancient copper slag containing 1.24% Cu, 0.53% Co and 53.16% Fe were subjected to an experimental study. Two different routes were followed to recover the metal values. The first route was roasting the slag …
Although researchers so far have mainly focused on PGM recovery from synthetic wastewaters using whole cells or products of microorganisms [15, 27], a few studies have used real wastewater.Two studies reported the Pd recovery from metal refining [28] and catalytic converter production [29] waste streams by reductive …
The heat recovery efficiency increased from ∼76% and ∼78% to ∼81% when the steel slag thickness decreased from 400 and 300 to 200 mm, corresponding to reductions in the steel slag mass from 3.96 and 2.97 to 1.98 t with a blower air volume of 14687 m 3 /h. Therefore, the research results showed that numerical simulation can not only guide ...
This paper firstly reviews the main methods for the recovery of valuable metals from copper slag, such as beneficiation method, pyrometallurgical approach, and …
Slags from Zn-Pb metallurgy are processed on an industrial scale using pyrometallurgical and hydrometallurgical methods, alongside which a number of experiments conducted to recover metals as ...
In this paper, a sustainable method has been presented for chromium recovery from synthesized stainless steel slag (CaO–SiO 2 –MgO–Cr 2 O 3) through the addition of waste silicon powder and CaF 2. The experimental results were discussed to recover chromium from stainless steel slag and comprehensive utilization of the slag …
Metalcess focuses on ore beneficiation, metallurgy, metals recycling.We works with the client for the whole metal lifecycle from ore extraction to recycling! ... > Slag/Dross Recovery > Metal Recycling > Metal Distillation Separation ; Service > Test and Analysis > Engineering Design & EPC; Equipment
For the recovery and utilization of valuable metals in metallurgical solid waste, a side-blown vortex smelting reduction reactor is proposed for the recovery of Fe from copper slag. A preliminary numerical simulation of the multiphase flow in the reactor was performed. The effect of nozzle diameter and modified Froude number on the gas …
A novel smelting reduction process based on FeO–SiO 2 –Al 2 O 3 slag system for spent lithium ion batteries with Al cans was developed, while using copper slag as the only slag former. The feasibility of the process and the mechanism of copper loss in slag were investigated. 98.83% Co, 98.39% Ni and 93.57% Cu were recovered under …
With the purpose of recovering the metal values, in this study the copper slag was reduced by coke and biochar at 1250 °C in an argon gas atmosphere using the isothermal reduction/drop quenching technique. The phase compositions of metal, matte, and slag were determined using electron probe microanalysis (EPMA).
To estimate the potentials for process improvement, the content of non-ferrous metals in the slag can be used as a criterion. Process parameters such as temperature, matte grade, and Fe/SiO 2 ratio with their impact on slag quality, metal recovery as well as operability of the smelting process are shown in Table 6. It can be …
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Carbonation roasting comprises the addition of carbonate salts of alkali metals in the presence of reducing agents to enhance the recovery of metallic values …
A study published in Transactions of Nonferrous Metals Society of China detailing a novel method for the recovery of copper, lead, and zinc from copper smelting slag using a sulfurization-reduction approach.This innovation represents a significant stride in metallurgical waste management, with potential impacts on both industry practices …
Recovery of Metals from Copper Smelting Slag Using C oke and Biochar Min Chen 1,4 · Dmitry Sukhomlinov 1 · Pekka T askinen 1 · Joseph Hamuyuni 2 · Radoslaw M. Michallik 3 ·